The silicone keyboard are made of imported high-grade medical-grade silicone material which is non-toxic, odorless and environmentally friendly. The silicone keyboard keys adopt a fully sealed design which can effectively prevent water, dust, oil, acid and alkali, etc. It can be used in any harsh environment, and can be directly disinfected and cleaned in water.

Advantages of silicone keyboard

Soft & Lightweight: Silicone keyboards are made of soft silicone material, so they are very lightweight and flexible. This makes them easier to carry and use in some special environments. The silicone keyboard buttons can be rolled up easily, making them easy to carry. It also have good resilience, silent knocking, and soft and comfortable touch.

Waterproof and Corrosion Resistant: Silicone keyboards are often waterproof and corrosion-resistant, this make them very popular in fields such as industrial, medical, and outdoor use. Users don’t have to worry about damage to the keyboard from water splashes or contaminants.

Low noise: Silicone keyboards generally produce lower noise when pressing keys. This makes them more popular than traditional keyboards in some situations that require a quiet environment, such as libraries or offices.

Durable: Silicone keyboards can be used for long periods of time without significant wear and tear, which gives them a long service life.

Easy to clean: The silicone keyboard has a smooth and flat surface which is easy to clean. Users can use a damp cloth or detergent for cleaning to keep the keyboard hygienic.

Sensitivity: The buttons of silicone keyboards usually have higher sensitivity, so they require less force when operating, making the keyboard easier to use.

The design of the silicone keyboard is also very fashionable and beautiful. It usually has a relatively simple and elegant appearance and bright colors, which can bring unusual visual enjoyment to users. The silicone keyboard is a very practical and comfortable keyboard. Its design and material selection have been carefully considered and optimized, providing good durability and user experience, and is suitable for a wide range of applications and user groups.

In the design of remote controls, silicone rubber buttons have become the first choice of many manufacturers because of their excellent performance and diverse advantages. This kind of silicone material is not only durable and comfortable to touch, but also has high safety and significant cost-effectiveness. Silicone buttons are more and more widely used in the field of remote controls.

Conductive silicone is a kind of silicone rubber that contains special conductive particles and is extruded or molded together with silicone buttons. Conductive silicone buttons are one of the buttons of many electronic products and mainly conduct electricity.

A part of the conductive surface silicone button has a conductive function. When the silicone button is pressed, the conductive surface contacts the switch which contact on the circuit board, and the switch is closed. When the silicone keypad button is released, the conductive surface separates from the switch contact, and the switch opens. There are many advantages of using silicone rubber buttons for Electronics.

  1. High temperature resistance: The applicable temperature range is -40 to 230 degrees Celsius. Regardless of high or low temperature environments, the silicone buttons can maintain stable performance.They are adaptable to various usage conditions and can be used in microwave ovens and ovens.
  2. Easy to clean: Silicone products produced from silicone which can be restored to cleanliness by rinsing with water.They can also be cleaned in a dishwasher.
  3. Long lasting: The chemical properties of silicone materials are very stable with excellent wear resistance and anti-aging properties. This can ensure the silicone buttons are not easily damaged during long-term use. Silicone buttons have a longer life than other materials.
  4. Various colors: Various colors can be customized according to customer needs, making the remote control more visually attractive.
  5. Environmentally friendly and non-toxic: No toxic or harmful substances are produced from raw materials entering the factory to finished products.
  6. Electrical insulation properties: Silicone rubber has a high resistivity and its resistance remains stable over a wide temperature range and frequency range.

Compared with other materials, the cost of silicone buttons is relatively low. It allows the overall cost to be reduced during mass production and meets the customers’ demand for cost-effectiveness.

Whats CNC Machining and Injection Molding?

Injection molding is a process in which molten plastic is pressurized and injected into a mold through an injection machine to be cooled and formed. It is mainly used to manufacture various plastic products, such as plastic containers, electrical appliance casings, toys and so on.

CNC machining is a computer-based processing method that guides machine tools to automatically process products through pre-written programs. CNC processing is more precise and efficient compared with traditional manual processing and mechanical processing. It is mainly used in the processing of mechanical parts, such as automobile parts, aerospace parts, etc.

Advantages of injection molding

Injection molding is recommended for large-scale production. Injection molding supports everything from toys to car engine parts—anything that needs to be mass-produced from moldable plastic.

Injection molding offers a variety of materials to meet the demand for high-performance plastic parts. Injection molding can also accommodate softer parts that require TPE or rubber materials.

Disadvantages of injection molding

The cost of equipment and molds is high, requiring high-precision molds and advanced injection molding machines. They are expensive and not suitable for small businesses and individuals.

There are strict requirements on raw materials, molds, environment and other aspects, and operation requires professional and technical personnel.

The difference between CNC machining and injection molding

  1. Injection molding is the process of melting plastic and injecting it into a mold to form a product, while CNC uses machines and equipment to automatically process products according to procedures.
  2. The processing objects of injection molding are usually plastic products, while CNC can process products made of metal, plastic, ceramics and other materials.
  3. CNC machining generally offers greater accuracy and repeatability. They can perform precise processing, such as high-speed CNC milling, high-precision CNC machining, multi-axis motion control, etc.
  4. Injection molding is typically used to make complex shapes and small or medium-sized parts, while CNC can be used to make parts of all shapes and sizes, from small parts to large work pieces. Injection molding is mainly used to manufacture plastic products, while CNC is widely used in various industries, such as aviation, automobiles, ships, electronics and especially in the processing of high-precision, complex-shaped products.

Both CNC machining and injection molding are advantageous. The typical considerations for CNC machining vs Injection molding are material, shape complexity, production volume . The corresponding production process needs to be selected according to specific production needs. YJC company offers manufacturing processes: CNC machining, Injection molding, 3D printing, die casting, compression molding, overmolding and tooling.

Two-shot injection molding is a relatively new technology that is rapidly evolving. It eliminates the additional process of adding logos, images or text by replacing previous two-shot solutions. New computer technology and advanced materials have facilitated the development of two-shot technology.

People who aren’t familiar with two-shot molding may think it’s difficult. It does involve a second material and a second process, which adds another factor to the part creation process, but it’s really not that difficult.

Here are the basics of two-shot molding, whether you need a quick refresher or you’re new to injection molding.

What is two-shot injection molding?

Two-Shot-Molding-Bathroom-Liquid-Silicone-Components-Manufacturer-2 Two-Shot-Molding-Bathroom-Liquid-Silicone-Components-Manufacturer-1 Two-Shot-Molding-Bathroom-Liquid-Silicone-Components-ManufacturerTwo-shot injection molding is a two-step manufacturing technology that can create complex functional parts from a variety of materials extremely efficiently and quickly.

Benefits of two-shot molding:

Part consolidation: Two-shot injection molding reduces the number of parts in assembled products, resulting in an average savings of $40,000 in development, engineering, and validation costs per fewer numbered parts.

Improved efficiency: Two-shot molding allows many components to be molded with a single tool, reducing the workload required for manufacturing parts and eliminating the need for later welding or assembling components.

Enhanced quality: Using a single tool for two-shot molding results in tighter tolerances compared to other molding techniques, leading to high precision, repeatability, and lower scrap rates.

Complex shaping: Complex molded parts with two-shot injection molding can develop intricate mold designs, including multiple functional materials that are not attainable through other methods.

Applications of Two-shot Injection Molding

For complex, colored and multi-material silicone products, especially in high-volume production environments, two-shot injection molding is the best silicone molding technology.

Almost every industry, from consumer products to construction, uses two-shot molded parts, although they are most commonly used in situations that require:

Multicolor parts

Toys with moving parts

Flexible hinges

Overmolded parts

Multi-color or multi-material parts

Vibration or noise suppression

Automotive air conditioning or heating louvers

Flexible hinge parts

Power tool handles

Electric toothbrush handles

How does two-shot molding work?

Two-shot injection molding uses a machine configured to make two injections per cycle. In the first cycle, the nozzle injects plastic into the mold. The mold then automatically rotates and a second nozzle injects a new type of plastic into the mold.

What are the different types of two-shot injection molding?

There are several options, including rotating platens, moving cores, and overuse of two-shot molding. The first two require two processes, two-runner systems and a second injection unit.

What is dual injection?

The most popular method of producing components is called “double injection,” also known as two-shot injection, where soft silicone is used as a cover or in combination with thermoplastics.

Is injection molding easy?

Silicone injection molding is a fast process that can produce large quantities of highly accurate, identical parts. Silicone products are lightweight, easy to use and simplify everyday life.

Engineering Success

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Over the past 15 years, we have refined the science and art of two-shot molding. To streamline the process from concept to production, YJCPOLYMER offers the design, engineering and in-house tooling expertise you need. In addition, as a financially sound company, we are prepared to expand operations and increase capacity as our business and demand for two-shot molding grows. Therefore, if you have any design ideas about two-shot molding, you can communicate with our professional team, and we will be responsible for turning your ideas into reality.

Why should you persevere?

To help you make an informed decision about two-shot molding, our technical sales representatives are ready to provide you with the information you need. If you have any questions about two-shot molding, you can ask us at any time.

Due to increased production capabilities over the past 30 years, custom silicone rubber extrusion processes have become more popular. Therefore, silicone rubber has become the elastomer of choice in engineering products.

What is Silicone Rubber Extrusion?

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Silicone rubber extrusion is a process in which solid silicone rubber is pushed or pulled through a mold of the desired cross-section to form a continuous profile. The flexibility of silicone rubber allows the production of complex shapes that are not possible with other materials.

Extrusion Silicone Compound Instructions

The silicone rubber compound used in extrusion is extremely resilient to vibration, thermal shock and climate change. It excels in a variety of applications due to its excellent tear strength and abrasion resistance. Extruded silicone rubber composites are ideal for use in the electronics, automotive and medical industries as they also have excellent electrical insulating properties. To meet consumer demand, this low-toxicity material is available in a variety of colors, textures and forms. It is also an excellent choice for outdoor applications due to its excellent weather resistance. Extruded silicone rubber compounds are sure to meet the needs of your project and have a wide reputation for their outstanding properties.

Typical Applications of Extruded Silicone Profiles

Automotive – Seals and Gaskets

Aerospace and Military – Seals and Gaskets

Meat processing – hatch sealing, room sealing

lighting industry

Construction – (door seals, window seals, protective seals between glass and steel)

Dairy Fluid Handling Piping and Dairy Seals

Electronic washers, gaskets and seals

Door seals and gaskets

Oven and manhole sealing

High temperature seal

HVAC equipment – wire sealing, seal chamber conditioning

Rail and mass transit seals

Oil- and gas-resistant seals

Pharmaceutical grade USP Class Vi tubing and custom seals

Medical Silicone Rubber Extrusion: Pipes

Our Silicone Material Complies with the following


FDA Regulation 21CFR177.2600 For Food Contact

NSF 51 Approved Material

Chemical Resistance

3A Sanitary

ZZ-R-765 Overtaken by A-A59588

ASTM D2000, AMS 3304

USP CL-VI Material

High-Temperature Silicone

10 Shore A to 90 Shore A

The Silicone Extrusion Process

  1. Feed the silicone rubber compound into the extruder.
  2. The next step is to place the material into the feed hopper.
  3. The material is then fed into different slots in a rotating screw.
  4. As the material approaches the mold, the screw begins to push the rubber forward and apply pressure.
  5. The silicone rubber is then passed through an extrusion die to form the desired profile.
  6. Finally, the extruded profile is cured in a radiant heat oven.

Silicone Extrusion Features

Although a variety of silicone rubber component types can be produced using extrusion technology, all silicone rubber extrusions share the following characteristics:

Biocompatibility. Silicone rubber is generally non-toxic and non-allergenic. Because it generally has no adverse effects in contact with human skin or tissue, it is well suited for use in medical devices.

Good chemical resistance. Because silicone rubber is an inert substance and does not react with most chemicals, it is easy to clean and suitable for some process applications. However, some concentrated acids have the potential to dissolve silicone rubber, so it is critical to determine whether the chosen material is compatible with the chemicals it is intended to be used with.

Good elastic memory. When subjected to strong pressure or compression, silicone rubber continually attempts to regain its previous shape.

Strong dielectric properties. Extruded silicone rubber materials work as electrical insulators and do not degrade or conduct electricity when regularly exposed to electrical current.

Transparent appearance. Extruded silicone rubber is relatively clear, making it easy to color in applications with specific aesthetic or tissue requirements. Additionally, it makes it ideal for producing transparent pipes.

Resistant to extreme heat. Most silicone rubber extrusion materials are capable of withstanding temperatures up to 500°F.

Benefits of Silicone Extrusion

  • Compatible with CIP (Clean in Place) manufacturing processes
  • Suitable for clean room environments
  • Reliably confirm flow conditions in industrial or medical environments
  • Sterilize using an autoclave
  • Low odor, non-thrombogenic, non-allergenic

Silicone Extrusion Machine

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Silicone rubber extruders are designed to help manufacturers create silicone rubber products in a variety of shapes, sizes and textures. The silicone rubber extrusion line uses a fully automatic system to reduce errors and improve accuracy. It can quickly switch mold sets to quickly change production without additional setup time. This advanced technology ensures the highest quality silicone rubber products manufactured using the extruder. In addition, due to its simple structure, this equipment is easy to maintain and clean, allowing for efficient production without sacrificing safety or hygiene standards. We use sophisticated, high-tech extruders to ensure every project meets your standards.

Silicone Extrusions FAQs

Can silicone be extruded?

The process of forcing silicone rubber through a forming die to form a continuous length of material that can include complex cross-sections and contours is called silicone rubber extrusion. Since silicone rubber is a synthetic rubber, its elastic properties make it an ideal material for extrusion.

What is the extrusion process of silicone rubber?

The process begins by forming a catalyst-containing thermoset silicone rubber (HCR) composite into strips or slabs.

A screw extruder is then loaded with silicone rubber adhesive and the composite is passed through a die made of hardened steel. The extruder head fixes the mold, and after the silicone rubber is extruded through the mold, the mold gives the silicone rubber its shape.

What temperature do you use to extrude silicone rubber?

The extrusion process takes place in a horizontal chamber heated to 250-500°C or a vertical chamber heated to 700°C. Extrudates with a smaller cross-section will vulcanize in a few seconds, while extrudates with a larger cross-section will take a relatively longer time.

Professional silicone rubber extrusion manufacturing:

We have a team of professionals who can manufacture professional extrusions based on your project. Please contact us for help and advice, or for more details about silicone rubber extrusion manufacturers.

What is the difference between liquid silicone and solid silicone products?  The main difference between liquid silicone and solid silicone is that one is liquid and the other is solid, but after processing, the two are not easy to identify.


Liquid silicone is in a liquid state and has fluidity. Liquid silicone products have high transparency. The products have glue injection edges, no obvious mold lines and hair edge defects, The appearance is relatively delicate and beautiful. Solid silicone is solid and has no fluidity. Solid silicone products have low transparency and smell of curing agent or other curing agents. No glue is injected into the product. The mold is closed up and down. There is a certain mold self-separation line in the parting part of the product.


Liquid silicone is generally used in baby products and kitchen products, as well as medical products. It can be in direct contact with food and the human body.

Solid silicone is generally used for daily necessities and miscellaneous industrial parts, as well as automotive parts.

Liquid silicone is a highly transparent, highly safe food-grade material. No auxiliary materials such as vulcanizing agents are added during the molding process, and the sealing material is formed by sealing. Solid silicone is a transparent material, and a curing agent needs to be added to speed up the vulcanization and molding time, and the mold is opened and fed for molding.

Different molding process

Liquid silicone is injection molded(liquid silicone rubber): The injection molding process is simple. The product is high in precision and the output is high (A/B glue is mixed at a certain temperature for a few seconds to form). It is a cost-effective solution. With this advantage, it can produce all high-temperature rubber products and will be the mainstream of silicone rubber material development in the next few years.

Solid silicone molding means that the raw material is a solid piece. After mixing with the mixer, the cutting machine cuts the products and molds of appropriate size and thickness. And then puts them into the mold, and the pressure forming machine forms them at a certain temperature. When demoulding is the same as plastic products, the mold needs to be cleaned, etc.


The mold of solid silicone is generally relatively simple. It only needs to be processed into corresponding molds and cavities according to the parameters of the product, and the processing cost is relatively low. The liquid silicone mold has a complex structure and needs to consider issues such as the location of the injection port, cold runner system design, exhaust system design, mold temperature monitoring, etc. The mold processing cost is high.

Although the raw material of liquid silicone and solid silicone are both silicone rubber, there are big differences between them. Liquid silicone rubber has better fluidity and mold ability, while solid silicone rubber has better physical properties and chemical stability. Liquid silicone is easier to process than solid silicone. Due to its easy fluidity, liquid silicone can be molded and extruded with low energy consumption. Of course, this also reflects its advantage of high production efficiency.

3D printing technology is an innovative process that converts digital models into physical objects. In the 3D printing process, the choice of materials directly affects the printing effect and the quality of the physical object. Currently, commonly used 3D printing materials mainly include plastics, metals, ceramics and biological materials.

Plastic materials: Plastic is one of the most commonly used materials in 3D printing, including polymers and composites. It is widely used because of its relatively low cost, easy processing and high plasticity. Common plastic materials include ABS, PLA, PETG  which can be used to make models, household items, industrial parts, etc. ABS is one of the most popular 3D printing materials because of its high strength, good heat resistance, and easy processing. With the continuous development of technology, the application fields of plastic materials in 3D printing are also constantly expanding.

Metal materials: Compared with plastics, metal materials have unique advantages in 3D printing. It can produce parts with high strength and excellent performance. Metal 3D printing can manufacture complex geometric structures while also meeting the requirements of high precision, high strength and high temperature resistance. At present, common 3D printing metal materials include stainless steel, titanium alloy, aluminum alloy and nickel alloy, etc. They are widely used in aerospace, automobile manufacturing, medical equipment and other fields. With the development , the types of metal materials are also increasing, such as copper alloys, tungsten alloys and magnesium alloys. These metal materials have unique properties and can meet the needs of different industries.

Ceramic material: Ceramic material is a material with excellent heat resistance and corrosion resistance, it is widely used in technical ceramics, power machinery, electronic devices and other industry. Through 3D printing technology, rapid prototyping of ceramic materials and manufacturing of complex structures can be achieved. Ceramic 3D printing has been used in ceramic products, ceramic conductors, ceramic biomaterials and other fields, providing new possibilities for innovation in related industries. Common 3D printing ceramic materials include alumina, zirconia and silicon nitride. These materials have high temperature stability and excellent physical properties, and have good corrosion resistance and electrical insulation in high temperature environments.

Biomaterials: As an emerging application field of 3D printing, biomaterials have brought revolutionary developments to the medical field. Biomedical products with specific shapes and functions can be manufactured through 3D printing technology. It can be used in the manufacture of medical devices such as bone repair, artificial joints, and tooth repair to provide patients with better treatment effects and quality of life. Biometal is a special 3D printing biomaterial with good mechanical properties and biocompatibility. Common biometal materials include titanium alloys and nickel-titanium memory alloys, which can be used to manufacture artificial joints, dental implants, and surgical implants.

Photosensitive resin: Light-curing 3D printing technology uses photosensitive resin as a material. The resin solidifies into a solid body under the action of light, and can produce fine and complex components, which is suitable for making jewelry, models and small parts.

With the continuous development of 3D printing technology and innovation of materials, the application fields of 3D printing materials are becoming more and more extensive. Whether it is plastics, metals, ceramics or biomaterials, they have shown huge potential and innovation space in different industries. In the realm of 3D printing, YJCpolymer company offers wide material selection in delivering exceptional results across various printing processes.

Silicone rubber is an elastomeric material known for its exceptional properties, playing a key role in industries ranging from medical devices to automotive applications. Understanding the 2 types of silicones and their differences is critical to choosing the right material for your needs.

2 Types of Silicone and Their Differences

There are many types of silicone rubber, each designed for specific uses and functions. The differences between these different types of silicone rubbers depend on their mechanical properties, curing process, and molecular structure, which is what makes silicone rubber so widely adaptable.

Type 1: Liquid Silicone Rubber


Liquid silicone rubber (LSR) is a high-purity thermoset elastomer with a range of beneficial properties due to its unique molecular structure. This versatile material is characterized by ease of processing via liquid injection molding, making it a first choice for a variety of applications.


Temperature Resistance: LSR maintains its integrity at extreme temperatures from very low to high temperatures, exhibiting excellent heat resistance and stability.

Mechanical Properties: Due to its long polymer chain and elastomeric nature, it exhibits excellent mechanical properties, including flexibility and elasticity.

Electrical Insulation: With its inherent electrical insulating properties, LSR is well suited for electronic applications requiring dielectric strength.

Chemical Resistance: LSR is resistant to a wide range of chemicals, oils, and water, and its chemical resistance makes it suitable for harsh environments.

Biocompatibility: Often used in medical devices, LSR is biocompatible and therefore safe in applications involving human contact.


medical1automotive1 consumer-electronics1

Medical Devices: Due to its biocompatibility and sterilization properties, LSR is used in a wide range of medical applications, from surgical tools to implants.

Auto Parts: Its durability and resistance to temperature fluctuations make it ideal for automotive seals, gaskets and hoses.

Consumer Products: LSR’s flexibility and security are found in consumer products such as silicone rubber watch bands, kitchenware, and waterproof watches.

Electronics: Its excellent electrical insulation properties make it suitable for insulating wires, seals and protective cases.

The role of liquid silicone rubber in modern manufacturing and product design is highlighted by its adaptability and performance over a wide temperature range, its resilience in challenging environments, and its compliance with strict safety and hygiene regulatory standards, especially in medical applications. and food grade applications. This makes LSR a fundamental material for developing durable, safe and high-performance products. We have a medical grade eight clean workshop to ensure that LSR products are of high quality and sterile and dust-free. In addition, the baby care series products we produce reach food grade and have won the trust and renewal orders of customers at home and abroad.

Type 2: High Consistency or Solid Silicone Rubber

High consistency rubber (HCR), commonly known as solid silicone rubber, is a high molecular weight silicone material that not only embodies the sturdiness of traditional organic rubber but also has the advanced properties of silicone. This high-performance elastomer undergoes a high-temperature vulcanization process, making it indispensable in applications exposed to high temperatures and harsh environments.



Heat Resistance: Due to its high temperature vulcanization, HCR has excellent heat resistance, allowing it to maintain its integrity in extreme temperatures.

Mechanical Durability: The physical and mechanical properties of HCR are characterized by their long polymer chains and high molecular weight, which provide excellent tensile strength and service life.

Chemical Stability: Solid silicone rubber is inherently chemically and weather-resistant thanks to a pure silicone rubber matrix containing methyl and vinyl groups, as well as silicone oils and greases, enhancing its usefulness in harsh conditions.

Versatility and Adaptability: HCR’s versatility is reflected in its ability to be blended with a variety of additives, such as more silicone oils and greases, to tailor its properties to specific applications, from increased elasticity to enhanced chemical resistance.


seal-gasket consumer-product

Seals and Gasket Solutions: In the automotive and aerospace sectors, HCR’s high temperature resistance and mechanical strength make it ideal for gaskets, seals and hoses.

Consumer Products: The safety, durability and heat resistance of solid silicone rubber are leveraged in consumer products such as kitchenware and silicone bracelets, ensuring functionality and consumer safety.

Medical Devices: HCR’s biocompatibility and sterilization compatibility make it the material of choice for medical applications, including tubing and various silicone rubber products used in healthcare environments.

Solid silicone rubber makes a significant contribution to industries that require materials that can withstand high temperatures and harsh conditions. HCR’s combination of high-temperature vulcanization properties, mechanical durability, and chemical stability make it the material of choice for a variety of applications.

The ability to reuse silicone rubber products and the recyclability of silicone rubber highlight HCR’s alignment with environmental sustainability efforts. Additionally, the addition of silicone oils and greases to HCR formulations enhances its properties, making it a versatile and indispensable material for manufacturing durable, high-quality silicone rubber products.

Choose the Right Silicone

Choosing the right silicone for your project requires understanding the specific needs of your application and the properties of different silicone polymers. Consider factors such as temperature exposure, chemical resistance, and mechanical requirements.

For example, if you need a durable, weather-resistant seal, a silicone sealant with a platinum catalyst may be ideal.

For applications requiring high flexibility and stretchability, such as medical devices, heat-cured elastomers with long methyl groups (typical of natural rubber) may be more suitable.

Consulting with silicone polymer experts can provide valuable insight, especially when considering the complexity of silicone materials from their uncured form to the final rubber-like material.

Considering the chemical elemental composition of silicone and its behavior as a raw material, an expert can guide you in determining whether a platinum-catalyzed cure system or a peroxide cure system is best for your application. Remember, the correct silicone selection depends on its compatibility with the organic groups involved in your project to ensure optimal performance and durability.

In Conclusion

Exploring silicones for industrial and commercial applications is critical to ensuring product quality, durability and functionality. Whether choosing between silicone sealants for construction, heat-cured elastomers for automotive parts, or silicone polymers for medical devices, understanding the unique properties and applications of each silicone type is key. Remember, the right silicone, whether an organic rubber variant or a specialty polymer, can significantly impact a product’s performance and longevity.

Discover the perfect solution for your business with YJCPolymer

Are you ready to leverage the diverse applications and benefits of silicones for your upcoming job? Consult with YJCPOLYMER to understand the complexities of silicone selection and ensure your products meet the highest quality and performance standards.

The electronics industry is constantly changing. New technological innovations are emerging rapidly, which means manufacturers need to keep up with current trends to produce innovative products quickly, accurately and cost-effectively. A variety of electronic products on the market today contain stamped (or potentially stamped) components. Precision metal stamping has short processing times and high precision, providing an excellent choice for producing electronic components.

For example, light-emitting diodes (LEDs) have gained widespread popularity in recent years as a lighting solution. Other popular electronic products include smartphones, augmented reality devices and smart home technology, including devices powered by IoT technology. All of these electronics have components that can be precisely produced through metal stamping.

What are the common electronic stamping applications?

Electronic Components Electronics is a large and diverse industry that serves countless residential, commercial, and industrial needs. There are many metal stamping applications in its different subsets. For example, computers, telecommunications equipment, industrial machinery, and household appliances all contain electronic components that can be manufactured by metal stamping.

At YJCPolymer, we produce a wide range of metal stampings for electronics manufacturers. We regularly use our extensive metal stamping expertise to stamp products ranging from small electrical components in automotive lighting systems to large housings.

We supply metal stampings for various electronic components to numerous customers in the electronics industry. For example, we produce components for:

  • Cleaning equipment and robots
  • Computer electronic products
  • Connected audio device
  • Handheld AR device
  • heads up display
  • Heating and cooling equipment
  • Kitchen Appliances
  • Lamp
  • Smart plugs and power strips

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At our factory, our engineers develop unique solutions for each customer’s application. We use your part drawings to produce parts to your precise specifications.

What are the main advantages of electronic stamping?

Metal stamping offers many unique advantages, making it one of the best production methods for electronic components. Metal stamping is favored by electronics OEMs and suppliers because of its high accuracy and repeatability.

Electronic devices often contain very small metal parts that leave little room for error. Even though the spacing is only 0.5 mm, the parts are perfect. Precision stamping is the best production method to ensure that such components are formed correctly. We strictly control the process parameters and quality requirements of each production step to ensure the precision and consistency of every metal stamping. We utilize advanced measurement equipment and quality control tools for inspection and validation to ensure that each product meets the specified requirements.

In addition to the ability to accurately produce tiny parts, some of the other benefits of precision metal stamping include:

Cost-effectiveness. Metal stamping is fast and requires less labor than other methods, making it a cost-effective option. It can easily fulfill large quantities of orders with relatively short delivery times. Further economies of scale can be gained by mass production of identical units by offsetting the initial costs of tooling and setup.

Consistent accuracy and quality. Metal stamping is extremely precise even when multiple workpieces are produced simultaneously. Maintain accuracy, repeatability and quality for all products in a production run, even on complex stamped shapes

Since most aspects of the metal stamping process are automated, human error in metal stamping has been largely eliminated. Automation also ensures production is fast and efficient.

The metal stamping process can use a variety of materials, including stainless steel, aluminum alloys, copper alloys, etc. We collaborate with suppliers to select high-quality metal materials and optimize them based on customer requirements. Through proper material selection and optimization, we enhance the strength, corrosion resistance, and wear resistance of the products to meet various application needs. Using processes such as embossing, metal bending, metal stamping and other techniques, metal stamping is highly versatile and can meet the needs of many applications. We have more than fifteen years of experience in the field of metal stamping, so our process is quite mature. You can try to place an order to experience our precise process and technology.

Why YJCPolymer is the Best Choice?

We have been focusing on precision metal stamping for more than fifteen years. Our experts ensure that your electronic stamping parts are not only of the best quality, but also include fast delivery times and competitive prices. We have extensive experience in a variety of stamping technologies including:

  • Metal stamping
  • metal punching
  • bending
  • blanking
  • punching
  • Shallow pull
  • progress

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Combined with our wide selection of materials, we can meet the needs of our customers in many industries. We can handle virtually any volume, large or small, even the most complex components. We are committed to providing high quality metal stamping parts and have ISO 9001 and IATF 16949 quality management system certifications. We implement strict quality control measures throughout the production process, including material inspection, process control, finished product testing and verification, to ensure that each product meets customer requirements and standards.

Many electronic applications benefit from precision metal stamping. As industries such as LED lighting continue to expand, the ability to quickly produce large quantities of precise components will become even more valuable to manufacturers. American Industries is your source for custom designed metal components.

Our factory produces various types of metal hardware products, including stamped brackets, clip metal, spring clips, heat dissipation metal, terminal connectors, contacts, etc., which are widely used in automobile, medical, home, industrial and electronic fields. If you have questions about your next project, contact us today or request a quote.

What is On-Demand manufacturing?

On-demand manufacturing is a process of producing products to your custom specifications, also known as “make-to-order” or “pull” production. Compare with traditional manufacturing, on-demand manufacturing, production begins only after an order is placed, effectively eliminating the need for extensive inventory management. Due to its greater flexibility and ability to produce one-off orders, on-demand manufacturing essentially eliminates the need to hold expensive inventory and provides more opportunities to create unique, specialized products. This process is achieved through technological advancements, including digital manufacturing technologies such as CNC machining and 3D printing.

Advantages of On-Demand Manufacturing

Reduce inventory costs: The more inventory, the longer the backlog time, and the lower return on goods. On-demand manufacturing fulfills all needs and purposes to reduce the need for inventory of key products. Since most of the production processes are completed automatically, the production cycle of the product is shortened and the corresponding inventory costs are reduced; on the other hand, it can meet the various needs of customers for products and improve customer satisfaction.

Instant Quotes and Rapid order placement: With traditional manufacturing services, it could take days and many emails just to get a quote for your prototype or production run. But choosing an on-demand manufacturing partner, you just need to simply upload your design documents and then find out how much your project will cost instantly.

Flexibility and customization: On-demand manufacturing enables real-time adjustments and changes to designs, ensuring that all design prototypes are completed as quickly as possible and in a controlled manner. It can increase customer satisfaction by producing personalized products based on customer needs.

Good for Small and Medium-Scale Technologies: On-demand manufacturing model is a cost-effective process for small and medium-scale production that can be produced using less expensive equipment. Therefore, it allows SMEs to set up small manufacturing workshops to adapt to the changing needs of the market.

Higher productivity: On-demand manufacturing can reduce waiting time in the production process and increase the production efficiency and and speed-to-market by reducing redundant drawings.

Reasonable prices: Your quantity may not be very high, but it doesn’t mean your costs should be. On-demand manufacturing allows manufacturer to use technology to efficiently combine small orders into larger ones. This helps to keep reasonable prices for businesses.

Quality control: On-demand manufacturing provides greater control over product quality because it can more accurately determine the materials and processes required for each order.

On-demand manufacturing has broad application prospects in manufacturing. It can meet consumers’ needs for specialization and personalization and improve the core competitiveness and profitability of enterprises. It also further improve the manufacturing level of the entire industry. YJC polymer company offers a one-stop solution to meet all your manufacturing needs.