Toolings for Battery Case -Plastic Battery Box Mould

Toolings for Battery Case -Plastic Battery Box Mould

Battery Box Moulds from our top-of-the-line collection provide the ideal solution to meet all your battery manufacturing needs. Available with lead acid batteries, lithium ion cells and UPS options in mind, our expert battery mould makers understand the significance of finding moulds tailored specifically for their working environments and requirements.

Our extensive collection of battery box moulds includes various series tailored to different battery types. For automotive batteries, we offer N40, N50, N70, N100, N120, N150, and N200 series moulds, providing a perfect fit for your specific vehicle requirements. If you’re in need of UPS batteries, our 55AH, 90AH, and 100AH series moulds are designed to meet your backup power needs reliably. For invertor batteries, we offer the IT 500 series moulds, and for DIN batteries, we have the DIN55 and DIN66 series. In addition, we are capable of creating custom plastic battery cases moulds according to your unique specifications.

 As a new energy parts mold manufacturer, we have many years of professional knowledge and experience, focusing on providing excellent mold solutions for the new energy field. Our die design and manufacturing capabilities are designed to meet customer specific needs and specifications, ensuring that customers can obtain high-quality parts.

Our service including:

• Mold Design and Engineering Support
• Material Selection and Recommendations
• Mold Manufacturing
• Développement de prototype
• Mold Trial and Adjustment
• Rapid Delivery
• Assurance Qualité
• Sustainability Practices

Capability:

• High Precision Design and Manufacturing
• Precise Reproduction of Complex Geometries
• Multi-Cavity Design for Enhanced Efficiency
• High-Temperature Resistant Materials and Manufacturing Processes
• Precision Cooling System
• Longevity and Maintenance
• Quality Control System

Types of Tooling

1.Prototype Tooling

Prototype tooling, also known as soft tooling or rapid tooling, is when tools are designed, produced, and tested for fit, form, and function in preparation for the production process. During the prototyping process, manufacturers can adjust the design several times to achieve optimal performance and finish. Some materials that are often used in prototyping are silicone rubber, aluminum alloy, and soft steel due to their lower cost; they are typically faster and easier to shape. The benefits of prototype tooling include: 

• Creates prototypes fast, often taking just hours or days rather than several weeks. 
• Smaller Investment, allowing test runs to check for design flaws, tolerances, and more. 
• Accurate parts can be produced 

2.Production Tooling

Prototype tooling, also called soft tooling or rapid tooling, allows manufacturers to design, produce, and test tools to assess fit, form, and function before full-scale production. Materials like silicone rubber, aluminum alloy, and soft steel are commonly used for their cost-effectiveness and ease of shaping. The benefits include rapid production of prototypes in hours or days, lower investment costs, and the ability to produce accurate parts for testing and validation.

Mould Making Process

• Product3D checking and DFM
• Tooling design and get approval
• Mold material purchase
• Bold building of CNC and EDM process,
• Auxiliary machining such as wire EDM, drilling and grinding
• Polishing
• Mold assembly
• Contrôle de qualité
• T0 and P0 sample for customer approval
• Packing and delivery

Tight Tolerances

Using wire EDM, 5-axis CNC and other high-precision equipment to achieve tolerances as 0.01mm.

                                                                                Main Tooling Manufacturing Machines

Matériaux

• P20 (P20HH)
• S136 (S136H)
• NAK80
• H13
• 718 (718H)
• 2738 (P20+Ni)
• 2316
• MoldMAX
• Aluminium

Why Choose Us for Tooling Manufacturing?

1.Advanced Equipment and Technology

Nous disposons d'équipements et de technologies de fabrication avancés, y compris des machines CNC de haute précision, des logiciels CAO/FAO et des technologies d'impression 3D. Ces outils avancés nous permettent d'atteindre une fabrication précise des outillages et de réaliser des détails complexes et des formes sophistiquées avec une précision maximale.

2.Customized Design and Engineering Support

Nous travaillons en étroite collaboration avec nos clients, acquérant une compréhension approfondie de leurs besoins et de leurs exigences en matière de produits. Notre équipe d'ingénieurs expérimentés fournit des conseils en conception professionnelle et un soutien technique, garantissant que la conception des outils répond aux attentes des clients et aux exigences spécifiques des produits.

3.High-quality Materials and Manufacturing Standards

Nous sélectionnons rigoureusement des matériaux de haute qualité pour nos outils, tels que de l'acier de qualité supérieure et des alliages résistants à l'usure. De plus, nous respectons des normes et des processus de contrôle qualité stricts afin d'assurer la qualité et la cohérence de fabrication de chaque outil. Cela contribue à améliorer la durabilité, la stabilité et la durée de vie des outils.

4.Technological Innovation and Continuous Improvement

En tant qu'usine axée sur l'innovation et en constante amélioration, nous poursuivons sans relâche l'innovation technologique, en explorant de nouvelles méthodes et matériaux de fabrication. En intégrant des processus et des technologies avancés, nous améliorons la précision, la complexité et l'efficacité de production de nos outils pour répondre aux exigences du marché en constante évolution.