Overview:
Custom Medical Grade Clear Silicone Rubber Valve Membrane Gaskets are precision-engineered diaphragms molded from medical-grade clear liquid silicone rubber (LSR) via advanced LSR injection molding technology, ensuring biocompatibility and airtight sealing. Our facility provides a full one-stop service, from custom design and rapid prototyping to molding, surface treatment, and sterile packaging. As trusted suppliers, we deliver turnkey solutions tailored to your exact specifications, guaranteeing consistent performance, durability, and regulatory compliance in critical medical applications.
Basic Information:
- Attribute: Details
- Place of Origin: Xiamen, China
- Brand Name: OEM
- Sample: Available
- Certification: ISO 9001, ISO 13485
- Application: Medical Usage
- Color: RAL / Pantone
- Forming Method: Compression Molding or LSR Injection Molding
- Size: Custom Made According to Drawings
- Package: Custom
- Lead Time: 25–30 days
Benefits of Our Products:
- Medical-grade Silicone Integrity
- Precision LSR Injection Molding
- Uniform Thickness for Reliable Sealing
- Cleanroom-compatible Production
OEM Service:
Our OEM process for Custom Medical Grade Clear Silicone Rubber Valve Membrane Gaskets begins with in-depth design consultation and engineering support to define precise gasket dimensions, durometer, and sealing characteristics. We then develop and validate custom tooling—either compression molds or LSR injection tooling—using high-precision CNC and EDM equipment. Medical-grade liquid silicone rubber is compounded and injected under controlled temperature and pressure to produce burr-free, uniform membranes. Each gasket undergoes rigorous inline inspection, including dimensional checks with CMM, visual surface audits, and biocompatibility testing in our cleanroom facility. Finally, we complete sterile packaging per your specifications and coordinate logistics to ensure timely delivery of fully compliant, ready-to-use valve membranes.
Quality Assurance:
Our quality assurance for Custom Medical Grade Clear Silicone Rubber Valve Membrane Gaskets is anchored in compliance with ISO 9001 and ISO 13485 standards, ensuring robust medical-grade governance. We employ a multistage inspection regimen that includes raw-material verification, in-process monitoring, and final release testing. Advanced instrumentation—such as coordinate measuring machines (CMM) for dimensional accuracy, tensile testers for membrane strength, durometers for hardness verification, and optical comparators for edge and surface integrity—ensures each gasket meets tight tolerances and is free of flash or burrs. Additionally, we conduct biocompatibility assays and particulate contamination checks in our controlled cleanroom environment, guaranteeing sterile, reliable seals for critical medical applications.
Our Factory:
Our high-tech production facility features an extensive array of precision equipment—including CNC machining centers, mirror-finish and conventional EDM stations, and slow-speed wire-cutting systems—to deliver unrivaled mold accuracy and consistency. On the molding line, we operate 15 rubber compression presses alongside two state-of-the-art LSR injection machines, configured for maximum throughput and tight-tolerance performance. Quality is upheld through rigorous in-house inspection, utilizing 3D optical projectors, sealing testers, durometers, and elasticity gauges under the supervision of our certified QA specialists. Fully accredited to ISO 9001 and IATF 16949, our processes are further optimized by automated solutions—AutoDryers, high-speed doming stations, and precision die-cutters—that together ensure exceptional efficiency, repeatability, and product integrity at every stage.
