Automobile Thermostat Pump Body Injection Mold

The Automobile Thermostat Pump Body Injection Mold is a specialized tool used in the manufacturing process of automobile thermostat pump bodies. This injection mold is designed to precisely shape the molten plastic material into the desired form of the thermostat pump body. It efficiently and consistently produces these components with high precision and accuracy, meeting strict quality standards required for automotive applications. By utilizing this injection mold, manufacturers can produce thermostat pump bodies, which are crucial for regulating engine temperatures and ensuring optimal performance of the vehicle’s cooling system.

One-stop Solutions for Custom Automobile Thermostat Pump Body Injection Mold

Our service including:

  • Mold Design and Engineering Support
  • Material Selection and Recommendations
  • Mold Manufacturing
  • Desarrollo de Prototipos
  • Mold Trial and Adjustment
  • Rapid Delivery
  • Aseguramiento de la Calidad
  • Sustainability Practices

 

Capability:

  • High Precision Design and Manufacturing
  • Precise Reproduction of Complex Geometries
  • Multi-Cavity Design for Enhanced Efficiency
  • High-Temperature Resistant Materials and Manufacturing Processes
  • Precision Cooling System
  • Longevity and Maintenance
  • Quality Control System

Types of Tooling

1.Prototype Tooling

Prototype tooling, also known as soft tooling or rapid tooling, is when tools are designed, produced, and tested for fit, form, and function in preparation for the production process. During the prototyping process, manufacturers can adjust the design several times to achieve optimal performance and finish. Some materials that are often used in prototyping are silicone rubber, aluminum alloy, and soft steel due to their lower cost; they are typically faster and easier to shape. The benefits of prototype tooling include: 

  • Creates prototypes fast, often taking just hours or days rather than several weeks. 
  • Smaller Investment, allowing test runs to check for design flaws, tolerances, and more. 
  • Accurate parts can be produced 

2.Production Tooling

Prototype tooling, also called soft tooling or rapid tooling, allows manufacturers to design, produce, and test tools to assess fit, form, and function before full-scale production. Materials like silicone rubber, aluminum alloy, and soft steel are commonly used for their cost-effectiveness and ease of shaping. The benefits include rapid production of prototypes in hours or days, lower investment costs, and the ability to produce accurate parts for testing and validation.

Mould Making Process

  • Product3D checking and DFM
  • Tooling design and get approval
  • Mold material purchase
  • Bold building of CNC and EDM process,
  • Auxiliary machining such as wire EDM, drilling and grinding
  • Polishing
  • Mold assembly
  • Control de Calidad
  • T0 and P0 sample for customer approval
  • Packing and delivery

Tight Tolerances

Using wire EDM, 5-axis CNC and other high-precision equipment to achieve tolerances as 0.01mm.

                                                                                Main Tooling Manufacturing Machines

Maquinaria Cantidad
Alta velocidad de 42000 y CNC de precisión 2
Otras 7 máquinas CNC 7
EDM de hundimiento Makino 4
EDM de hilo Sodic 5
Molienda de Alta Precisión 5

Materiales

  • P20 (P20HH)
  • S136 (S136H)
  • NAK80
  • H13
  • 718 (718H)
  • 2738 (P20+Ni)
  • 2316
  • MoldMAX
  • Aluminio

Why Choose Us for Tooling Manufacturing?

1.Advanced Equipment and Technology

Poseemos equipos y tecnología de fabricación avanzados, incluyendo máquinas CNC de alta precisión, software CAD/CAM y tecnología de impresión 3D. Estas herramientas avanzadas nos permiten lograr una fabricación precisa de utillajes y conseguir detalles intrincados y formas complejas con la máxima exactitud.

2.Customized Design and Engineering Support

Trabajamos en estrecha colaboración con nuestros clientes, adquiriendo una comprensión profunda de sus necesidades y requisitos del producto. Nuestro experimentado equipo de ingenieros ofrece asesoramiento profesional en diseño y soporte técnico, asegurando que el diseño de las herramientas cumpla con las expectativas del cliente y los requisitos específicos del producto.

3.High-quality Materials and Manufacturing Standards

Seleccionamos estrictamente materiales de alta calidad para nuestras herramientas, como acero de primera calidad y aleaciones resistentes al desgaste. Además, nos adherimos a estrictos estándares y procesos de control de calidad para garantizar la calidad de fabricación y la consistencia de cada herramienta. Esto contribuye a mejorar la durabilidad, estabilidad y vida útil de la herramienta.

4.Technological Innovation and Continuous Improvement

Como una fábrica impulsada por la innovación y en constante mejora, perseguimos constantemente la innovación tecnológica, explorando nuevos métodos y materiales de fabricación. Al incorporar procesos y tecnologías avanzadas, mejoramos la precisión, complejidad y eficiencia de producción de nuestras herramientas para satisfacer las demandas del mercado en constante evolución.